solvespace-models/levinson-choc-case/README.adoc

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Levinson Choc case
==================
This is a parametric two-part CAD model of a case for the Nyquist PCB rev3 with
Kailh PG1350 switches and the undesirable bits broken off. Slightly slanted
forward to accomodate TRRS jack cables.
image::front.jpg[Front view]
image::back.jpg[Back view]
image::mbk.jpg[Without cover, with MBK keycaps]
It won't be a great hassle to adapt this for rev3.5. It will be able to lay
flat in that revision, saving print time and material. In general the jack
connector was a major pain point (though there don't seem to be any USB C cables
angled on both sides available yet).
You'll need
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- https://keeb.io/products/nyquist-keyboard[Nyquist/Levinson] rev3
with some Kailh PG1350 switches soldered in
- an FDM 3D printer (developed on a
https://shop.prusa3d.com/en/3d-printers/994-original-prusa-mini.html[Prusa Mini+])
- ideally clear PETG (photos show
https://shop.prusa3d.com/en/prusament/1216-prusament-petg-clear-1kg.html[Prusament PETG Clear])
- long enough M2 screws (e.g. from the craptastic and useless keeb.io FR4 case)
- https://www.aliexpress.com/item/32891555457.html[2.5mm high silicone pads]
- https://solvespace.com[Solvespace] 3 to generate a triangle mesh for printing
from the model
Print settings
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- recommended is the default 0.4mm nozzle with 0.2mm layer height,
quality settings
- increase extrusion width for solid infills until the print looks clear enough
(0.55mm produced a good result)
- the cover looks better with right-angled infills
- use the Hilbert Curve for the bottom fill pattern to make it look nicer
- similarly recommended is a textured sheet for the heatbed
Both halves fit onto the Mini's print area. Increase heatbed temperature
by approximately 5 degrees Celsius if printing from PLA then, or otherwise make
sure that corners don't lift off. Increase the temperature mid-print to salvage
if you see this happening, it should lay back down.
Issues
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- it may not match exactly, depending on extrusion accuracy
- the cover parts stand in the way of MBK keycaps, and the right part likes
to lift off at the far end, preventing full keypresses
- screw holes in the cover need some fiddling around but generally work
- Solvespace is slow at computing the cover parts. You can remove them
entirely, they serve an aesthetic purpose.
License
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https://creativecommons.org/publicdomain/zero/1.0/
To the extent possible under law, Přemysl Eric Janouch has waived all copyright
and related or neighboring rights to the Levinson Choc case.
This work is published from the Czech Republic.